The Rapid Mixer Granulator (RMG) by JSK Engitech Industries is a cutting-edge solution designed to meet the high demands of modern industrial granulation processes. With a focus on precision, efficiency, and reliability, the RMG is engineered to provide consistent results across a variety of sectors, including pharmaceuticals, food processing, cosmetics, and chemicals. Its design, functionality, and operational features make it an indispensable tool for manufacturers aiming for superior product quality and operational efficiency.
Key Features and Specifications
The Rapid Mixer Granulator is a high-performance piece of equipment designed to mix and granulate powders into uniform granules quickly and efficiently. The key features include:
Gross Capacity: 600 liters
Working Capacity: 480 liters (handling up to 240 kg of wet mass)
Material Construction: All product-contact parts are made of AISI 316 stainless steel, ensuring excellent corrosion resistance and hygiene standards.
Mixing Mechanism: The machine uses a four-arm mixing impeller combined with a high-speed chopper blade for effective mixing and granulation. This mechanism ensures uniform distribution of binder solutions and consistent granule formation.
Motors:
Main Motor: 40/50 HP, operating at 730/1470 RPM.
Chopper Motor: 5 HP, operating at 1430/2900 RPM.
Dimensions:
Length: 3000 mm
Width: 2850 mm
Height: 3600 mm
Weight: Approximately 3500 kg
These specifications highlight the RMG’s robust build and its suitability for handling large volumes of material while ensuring precision in every batch.
High-Efficiency Mixing and Granulation
At the core of the Rapid Mixer Granulator lies its high-shear mixing technology. The mixing impeller and chopper work synergistically to ensure a rapid, homogeneous mixture. The impeller distributes the binder solution evenly across the powder, while the chopper breaks up any lumps, ensuring the creation of uniform granules. This process is vital for achieving consistent granule size and density, which is crucial for subsequent processes such as drying and compression.
Versatile Applications Across Industries
The Rapid Mixer Granulator is a versatile piece of equipment, catering to a wide range of industries and applications:
Pharmaceuticals:
Ensures uniform granulation of active pharmaceutical ingredients (APIs) and excipients for tablet and capsule formulations.
Ideal for preparing wet granules in granulation processes, which are critical for effective tablet and capsule production.
Food Processing:
Efficient for combining food additives, spices, and other ingredients to achieve a homogeneous mixture, ensuring consistency in flavor and texture.
Cosmetics:
Perfect for blending cosmetic powders and granules, ensuring the uniformity required for products such as face powders, foundations, and other cosmetic formulations.
Chemicals:
Suitable for mixing a wide variety of chemical powders and granules, maintaining consistent product quality across batches.
Enhanced Control and Safety Features
The JSK Engitech RMG is designed with user convenience and safety in mind:
PLC-based Control System (Optional): Offers precise control over the granulation process via an HMI touch screen for real-time monitoring and adjustments.
Electro-Pneumatic Discharge: The machine features a flush-fitting discharge plug that ensures residue-free discharge, making cleanup quick and efficient.
Safety Features:
Limit switches on the top lid and discharge port prevent any accidental opening during operation.
Air pressure switches and overload relay protection safeguard the machine from damage.
Emergency stop buttons are integrated to provide immediate shutdown in case of any irregularities.
Easy Cleaning and Maintenance
Maintaining the JSK Rapid Mixer Granulator is straightforward:
Removable Impellers and Chopper Blades: These parts can be removed easily for cleaning and maintenance, ensuring that the machine is free of residues and contamination.
Air-Purging Shaft Seals: Prevent contamination during mixing, ensuring the product’s integrity throughout the granulation process.
Routine Maintenance: Regular inspections of the motors, seals, gaskets, and control systems are recommended to ensure optimal performance and longevity of the equipment.
Conclusion
The Rapid Mixer Granulator JSK Engitech Rapid Mixer Granulator offers unparalleled precision and efficiency in granulation. It combines high-quality construction, advanced mixing technology, and user-friendly controls, making it ideal for industries that require uniform granulation for high-quality product formulations. From pharmaceuticals to food and cosmetics, this versatile machine ensures that manufacturers can meet the highest standards of product quality while maintaining operational efficiency.
For businesses looking to enhance their granulation processes, the JSK Rapid Mixer Granulator represents Rapid Mixer Granulator an investment in both product quality and long-term operational savings.
Contact Information
JSK Engitech Industries
D – 21, Adishwar Gold, Nikol-Kathwada Cross Road, SP Ring Road, Ahmedabad-382350, Gujarat, India
Email: [email protected]
Website: www.jskengitech.com